swissmade

CBN - inspired by diamonds

Cubic boron nitride (CBN) is considered as a milestone in the cutting technology. CBN is the second hardest known cutting material after diamond. It is characterized by exceptional hardness, high wear resistance and outstanding resistance to heat and chemical stress. This makes it ideal for machining very hard ferrous materials and superalloys, where other cutting materials quickly reach their limits.

Performance characteristics of CBN for machining

1. extreme wear resistance
CBN is characterized by excellent resistance to abrasive wear, which leads to significantly longer tool life, especially with hard materials such as hardened steel or superalloys.

2. thermal stability
CBN retains its hardness even at temperatures of up to 1200°C, which is crucial for high-speed and dry cutting.

3. chemical stability
Chemically inert to ferrous materials, so no the same interactions as with diamond.

4. excellent surface finish
Precise machining with CBN enables excellent surface qualities and maintains tight tolerances.

Application examples for CBN tools

1. hardened steel
CBN tools are used in automotive and mold making for machining highly hardened, heat-treated steels. CBN tools can be used to machine hardened workpieces directly on the lathe - an economical alternative to cylindrical grinding

2. high-temperature alloys
In the aerospace industry, CBN tools prove their strength in the high-precision machining of demanding nickel- and cobalt-based high-temperature alloys.

3. powder metallurgical materials
For the machining of powder metallurgical parts.

Working with the right material: CBN or diamond?

CriterionCBN toolsDiamond tools
Material typesHardened steel (>50 HRC), sintered steel, hard ferrous materialsNon-ferrous metals, composite materials (fiber-reinforced)
Chemical stabilityVery stable against ironReacts with iron at high temperatures, therefore unsuitable for steels
Temperature resistanceUp to approx. 1200 °CLoss of hardness from approx. 700 °C
Economic efficiencyLonger tool life for ferrous materials, fewer tool changesEffective with abrasive, non-ferrous materials


Supplier of CBN turning tools

Due to their size, indexable inserts can no longer be used for small bore diameters. In such cases, monoblock tools are used, in which a CBN insert is brazed onto a carbide body.

CBN_Werkzeuge_Vergleich

CBN internal turning tools from IFANGER

The new IFANGER CBN tools extend the proven Swiss-MicroTurn system and open up new possibilities in precision internal machining from 2 mm bore diameters. Individually adaptable cutting edge geometries guarantee maximum precision - Once again, IFANGER is promoting the swiss quality with maximum sharpness, stability and perfection. MTEC_42206-R-CBN_6_V1_4192x4096 

MT-CBN_Marketing_1aSwiss-MicroTurn with CBN insert
All-round ground CBN with sharp edges, the brazed joints are also ground on all sides


Customer feedback from the field

Outstanding performance in the machining of superalloys

A customer from the high-precision manufacturing sector reports: Thanks to the specific positive cutting edge geometry of our CBN tools, the tool life was doubled compared to a competitor's product. The clean processing of the solder joints avoids chips adherence on the tool - a decisive advantage for stable processes and long tool life. The result: 100% more parts can be produced unmanned after work - with maximum precision and reliability.